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FLUTELESS MACHINE TAPS FOR THREAD ROLLING MACHINES

 


 

Applications of Fluteless Machine Taps

Fluteless Machine Taps (chipless taps, cold forming taps) are recommended to be used when producing threads by plastic deformation (rolling) in parts made of non-ferrous and ferrous metals with high plasticity. These materials include: aluminum and its alloys, copper, brass, bronze with a high copper content, zinc and its alloys, low-carbon and high-plastic stainless and heat-resistant steels. Compared to cutting taps, forming taps have greater strength, provide accurate threads with low surface roughness, and increase thread strength (up to 20%).

Their main difference from cutting taps is the absence of longitudinal grooves that form cutting edges. In addition, the champfer on these taps is significantly shorter. At the end of the threaded part of the fluteless taps, there are small symmetrically located coolant grooves.

Fluteless taps are much stronger than cutting taps, their breakages are very rare and there are almost no defects of parts due to taps breakdowns. Thanks to the long threaded part, the tap can be re-sharpened several times. Thus, the service life of the fluteless tap is much longer than regular tap.

High productivity in threading is the main advantage of fluteless machine taps. They are used for thread forming not only in through holes, but also in blind holes. The thread rolling profile is formed by pressing the tool into the workpiece material and extruding part of the material into the tool cavity.


Outlook & Drawing of Fluteless Machine Taps for Steel

Fluteless Machine Taps for Steelvanadium-containing high-speed steel with Homo Processing
taps for threads smaller than M6


Fluteless Machine Taps for Steelvanadium-containing high-speed steel with nitride coating
taps for threads M6 and more





G - Chamfer Length: 2 threads for blind holes (B) or 4 threads for through holes (P)
H - lubricating groove

Fluteless Machine Taps for Steel


Metric thread
Thread SpecificationA
Total Length
B
Thread Length
C
Shank Dia.
E
square length
F
square
number of facets
sizetolerancesizetolerancesizetolerancesizetolerance
M 240±0.712±130
-0.04
52.50
-0.1
4
   2.544 〞14 〞 〞 〞 〞 〞 〞 〞
   2.6 〞 〞 〞 〞 〞 〞 〞 〞 〞 〞
M 346 〞9 〞4 〞63.2 〞4
   3.548 〞 〞 〞 〞 〞 〞 〞 〞 〞
   452 〞10 〞5 〞74 〞 〞
   4.555 〞 〞 〞 〞 〞 〞 〞 〞 〞
   560 〞11 〞5.5 〞 〞4.5 〞 〞
   5.560 〞 〞 〞 〞 〞 〞 〞 〞 〞
   662 〞12 〞6 〞 〞 〞 〞 〞
   765 〞16 〞6.2 〞85 〞6
   870±1.218±1.4 〞 〞 〞 〞 〞 〞
   972 〞 〞 〞7 〞 〞5.5 〞 〞
  1075 〞19 〞 〞 〞 〞 〞 〞8
  1180 〞23 〞8 〞96 〞 〞
  1282 〞 〞 〞8.5 〞 〞6.5 〞 〞
1488 〞25 〞10.5 〞118 〞 〞
  1590 〞 〞 〞 〞 〞 〞 〞  〞 〞
  1695 〞27 〞12.50
-0.05
13100
-0.15
 〞
All table dimensions in mm.


American Thread
Thread SpecificationA
Total Length
B
Thread Length
C
Shank Dia.
E
square length
F
square
number of facets
sizetolerancesizetolerancesizetolerancesizetolerance
No .242±0.713±130
-0.04
52.50
-0.1
4
No .344 〞14 〞 〞 〞 〞 〞 〞 〞
No .4 〞 〞15 〞 〞 〞 〞 〞 〞 〞
No .546 〞9 〞4 〞63.2 〞 〞
    648 〞 〞 〞 〞 〞 〞 〞 〞 〞
    852 〞10 〞5 〞74 〞 〞
   1060 〞11 〞5.5 〞 〞4.5 〞 〞
   12 〞 〞 〞 〞 〞 〞 〞 〞 〞 〞
U 1 /  462 〞14±146 〞 〞 〞 〞 〞
  5 / 1670±1.218 〞6.1 〞85 〞6
  3 /  875 〞21 〞7 〞 〞5.5 〞8
  7 / 1680 〞23 〞8 〞96 〞 〞
  1 /  285 〞25 〞9 〞107 〞 〞
  9 / 1690 〞 〞 〞10.5 〞118 〞 〞
  5 /  895 〞27 〞120
-0.05
129 〞 〞
All table dimensions in mm.


Ordering of Fluteless Machine Taps for Steel

Metric thread
RG NO.Thread SizeTAP LimitChamfer (G)Total Length (A)Thread Length (B)Shank Dia. (C)
1000021134M2 X 0.4RH5P40123
1000021135M2 X 0.4RH5B40123
1000021182M2.6 X 0.45RH5P44143
1000021183M2.6 X 0.45RH5B44143
1000125816M3 X 0.5RH6P4694
1000125817M3 X 0.5RH6B4694
1000125820M4 X 0.7RH7P52105
1000125821M4 X 0.7RH7B52105
1000125828M5 X 0.8RH7P60115.5
1000125829M5 X 0.8RH7B60115.5
1000125836M6 X 1RH8P62126
1000125837M6 X 1RH8B62126
1000012476M8 X 1.25RH7P70186.2
1000012477M8 X 1.25RH7B70186.2
1000012478M8 X 1.25RH8P70186.2
1000012479M8 X 1.25RH8B70186.2
1000125842M8 X 1RH8P70186.2
1000125843M8 X 1RH8B70186.2
1000012508M10 X 1.5RH7P75197
1000012509M10 X 1.5RH7B75197
1000125854M10 X 1.5RH8P75197
1000125855M10 X 1.5RH8B75197
1000012522M10 X 1.25RH7P75197
1000012523M10 X 1.25RH7B75197
1000012524M10 X 1.25RH8P75197
1000012525M10 X 1.25RH8B75197
1000128843M12 X 1.75RH9P82238.5
1000128844M12 X 1.75RH9B82238.5
1000128841M12 X 1.5RH8P82238.5
1000128842M12 X 1.5RH8B82238.5
1000012576M12 X 1.25RH7P82238.5
1000012577M12 X 1.25RH7B82238.5
1000012594M12 X 1RH7P82238.5
1000012595M12 X 1RH7B82238.5
1000012612M14 X 2RH10P882510.5
1000012613M14 X 2RH10B882510.5
1000012626M14 X 1.5RH9P882510.5
1000012627M14 X 1.5RH9B882510.5
1000012640M16 X 2RH10P952712.5
1000012641M16 X 2RH10B952712.5
1000012654M16 X 1.5RH9P952712.5
1000012655M16 X 1.5RH9B952712.5
1000012668M18 X 2.5RH11P1002914
1000012669M18 X 2.5RH11B1002914
1000012684M18 X 1.5RH10P1002914
1000012685M18 X 1.5RH10B1002914
1000012686M20 X 2.5RH11P1053015
1000012687M20 X 2.5RH11B1053015
1000012688M20 X 1.5RH10P1053015
1000012689M20 X 1.5RH10B1053015
All table dimensions in mm.


U-Type thread
RG NO.Thread SizeTAP LimitChamfer (G)Total Length (A)Thread Length (B)Shank Dia. (C)
1000125910NO.4 - 40 UNCRH6P44153
1000125911NO.4 - 40 UNCRH6B44153
1008307092NO.6 - 32 UNCRH7P4894
1008307093NO.6 - 32 UNCRH7B4894
1008307108NO.8 - 32 UNCRH7P52105
1008307109NO.8 - 32 UNCRH7B52105
1008307124NO.10 - 24 UNCRH8P60115.5
1008307125NO.10 - 24 UNCRH8B60115.5
1000125928NO.10 - 32 UNFRH8P60115.5
1000125929NO.10 - 32 UNFRH8B60115.5
1008307140NO.12 - 24 UNCRH8P60115.5
1008307141NO.12 - 24 UNCRH8B60115.5
10083071561/4 - 20 UNCRH8P62146
10083071571/4 - 20 UNCRH8B62146
10001259381/4 - 28 UNFRH8P62146
10001259391/4 - 28 UNFRH8B62146
10001259445/16 - 24 UNFRH8P70186.1
10001259455/16 - 24 UNFRH8B70186.1
10001291605/16 - 18 UNCRH8P70186.1
10001291615/16 - 18 UNCRH8B70186.1
10001291643/8 - 16 UNCRH8P75217
10001291653/8 - 16 UNCRH8B75217
10001259483/8 - 16 UNCRH9P75217
10001259493/8 - 16 UNCRH9B75217
10001259503/8 - 24 UNFRH8P75217
10001259513/8 - 24 UNFRH8B75217
All table dimensions in mm.


W-Type thread
RG NO.Thread SizeTAP LimitChamfer (G)Total Length (L)Thread Length (B)Shank Dia. (C)
125970W1/8 - 40RH6P4694
125971W1/8 - 40RH6B4694
125972W5/32 - 32RH7P52105
125973W5/32 - 32RH7B52105
125974W3/16 - 24RH7P60115.5
125975W3/16 - 24RH7B60115.5
125976W1/4 - 20RH8P62146
125977W1/4 - 20RH8B62146
129850W1/4 - 20RH7P62146
129851W1/4 - 20RH7B62146
129852W5/16 - 18RH8P70186.1
129853W5/16 - 18RH8B70186.1
129854W3/8 - 16RH8P75217
129855W3/8 - 16RH8B75217
All table dimensions in mm.



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